Client Background  

In 2021, Shenzhen Yunchuangda Industrial Equipment Co., Ltd. collaborated with a leading semiconductor manufacturer known for its high-precision and ultra-clean production standards. The client produces semiconductor chips and microelectronic components, which require an exceptionally clean production environment. To improve product quality, the client sought advanced precision cleaning equipment to ensure each component is free of dust and contaminants before moving to the next production stage.

Project Requirements  

The client needed a precision cleaning system capable of effectively removing microscopic particles and contaminants. The equipment had to meet stringent cleaning requirements at the micron level, ensuring thorough removal of dust and chemical residues. Additionally, the system needed to offer efficient cleaning and drying capabilities to avoid any impact on subsequent processes. Flexibility to adapt to changing production demands and the ability to adjust cleaning parameters were also essential.

Solution Provided  

Yunchuangda designed and manufactured a customized precision cleaning equipment production line tailored to the client’s needs. The system utilized ultrasonic cleaning technology, which effectively removed microscopic particles and chemical residues without damaging the components. We integrated an automated drying module employing dust-free hot air technology to ensure that no water spots or residues remained on the cleaned components. Additionally, the system was equipped with an intelligent control system, allowing operators to adjust parameters based on varying cleaning requirements, thus accommodating diverse production needs.

Project Outcomes  

After implementation, the client’s production line saw a significant improvement in cleanliness, with a component pass rate exceeding 99%. The high efficiency and stability of the precision cleaning equipment led to reduced production cycles and costs. Yunchuangda’s solution successfully enabled ultra-clean production, enhancing the client’s competitiveness in the semiconductor market. The client expressed high satisfaction with the equipment and services provided by Yunchuangda and plans to continue collaborating with us on future projects.